Bolted Rebar Couplers

Bolted Rebar Couplers

Bolted rebar couplers muab tag nrho - zog txhua yam splice rau reinforcing tuav yam tsis muaj threading, swaging, los yog welding lub rebar xaus. Kev sib txuas yog nyob ntawm siab - lub zog shear bolts uas nkag mus rau hauv qhov chaw bar thiab ib qho kev tuav sab hauv hauv lub tes tsho steel. Qhov kev tsim no tso cai rau kev teeb tsa sai ntawm cov chaw ua haujlwm uas siv cov txheej txheem cuam tshuam rau wrenches, ua rau nws tsim nyog rau cov pob zeb retrofits, pawg hau kev sib txuas, thiab congested rebar tawb qhov twg bar tig los yog teb threading yog impractical.
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Hauj lwm lawm

Bolted rebar couplers muab tag nrho - zog txhua yam splice rau reinforcing tuav yam tsis muaj threading, swaging, los yog welding lub rebar xaus. Kev sib txuas yog nyob ntawm siab - lub zog shear bolts uas nkag mus rau hauv qhov chaw bar thiab ib qho kev tuav sab hauv hauv lub tes tsho steel. Qhov kev tsim no tso cai rau kev teeb tsa sai ntawm cov chaw ua haujlwm uas siv cov txheej txheem cuam tshuam rau wrenches, ua rau nws tsim nyog rau cov pob zeb retrofits, pawg hau kev sib txuas, thiab congested rebar tawb qhov twg bar tig los yog teb threading yog impractical.

 

Cov yam ntxwv tseem ceeb ntawm cov khoom

 

 

Tsis muaj Rebar End Npaj:Kev teeb tsa ncaj qha rau ntawm lub tiaj -txiav, nplaim taws- txiav, lossis sheared bar xaus, tshem tawm tawm -site threading lossis txias-forging logistics.


Calibrated Shear Bolt Lub Taub Hau:Hex taub hau txiav txiav tawm ntawm lub hom phiaj torque pib, xyuas qhov pom kev zoo tswj tsis tau phau ntawv torque ciaj ntswj auditing.


Internal Serrated Profile:Precision-machined sab hauv grooves tom rau hauv rebar nto nrog rau bolt indentation, tiv thaiv micro-slippage nyob rau hauv dynamic load cycles.


Bar Rotation Dawb:Kev ywj pheej qhov chaw tso cai tso cai rau kev sib txuas ntawm ob qhov ruaj khov, khoov, lossis kos cov kab tsis muaj kev sib hloov ob ntu.


Compact Outer Txoj kab uas hla:Minimized phab ntsa thickness xyuas kom ua raws li cov qauv kev cai npog npog thiab txo qhov kev tsis sib haum xeeb hauv cov qauv nruj.

 

Cov ntsiab lus tseem ceeb

 

 

Rebar Loj (mm / US Bar #)

Coupler Ntev L (mm)

Sab nraud txoj kab uas hla D (mm)

Bolt Quantity ib lub tes tsho

Nruab nrab Bolt Shear Torque (N·m)

Nominal Yield zog (MPa)

16mm / #5

160

42

4

110

>= 500

20mm / #6

190

48

6

150

>= 500

25mm / #8

245

60

8

240

>= 500

32mm / #10

310

75

10

320

>= 500

40mm / #13

380

90

12

420

>= 500

  

Nco tseg:Cov kev hloov pauv hloov pauv (piv txwv li, 32 hli mus rau 25 hli) yog tsim nrog cov kauj ruam - tho txawv puab diameters.

 

Qib & Standards

 

 

Lub tes tsho Material:Seamless structural alloy steel tube (42CrMo / AISI 4140 los yog sib npaug), normalized rau siab toughness.


Bolt Qib:Qib 12.9 alloy steel nrog cov ntaub ntawv- cov lus qhia nyuaj thiab ua ntej- tshuab txiav grooves.


International Standards Ua raws li:
• BS EN 1992-1-1 (Eurocode 2): Mechanical splices for reinforced concrete structures.
• ACI 318: Hom 1 thiab Hom 2 cov kev xav tau ntawm cov khoom siv sib txuas (125% x fy tensile zog tuav).
• ISO 15835-1/2: Qeb B (seismic) thiab Qeb S (zoo li qub loading) kev ua tau zoo.
• ASTM A706 / A615: Tau tshaj Qib 60 thiab Qib 80 deformed reinforcement steel.

 

Daim ntawv thov

 

 

Choj Pier & Abutment Extension:Txuas cov tshiab reinforcement ncaj qha mus rau cov pob zeb pib pib thaum lub sij hawm pej xeem infrastructure expansion.


Precast Concrete Element Jointing:Koom nrog cov kab precast thiab kab teeb ntawm qhov chaw uas cov kab kos tsis tuaj yeem tig los yog xov.


Diaphragm Phab Ntsa & Pile Cap Tiedowns:Splicing hnyav- ntsuas ntsug rebar tawb nyob rau hauv tob foundation engineering nyob rau hauv txwv overhead clearance.


Repair thiab Retrofit Works:Hloov cov pob zeb puas lawm hauv cov pob zeb uas twb muaj lawm yam tsis tau rhuav tshem cov pob zeb uas nyob ib puag ncig

 

Kev teeb tsa

 

 

Clean Bar Ends:Tshem tawm cov xeb xoob, pob zeb slurry, nplai, thiab cov av nkos hnyav los ntawm qhov chaw nkag (1.5 x lub tes tsho ntxig qhov tob).


Mark Insertion Qhov tob:Ntsuas thiab kos ib nrab ntawm qhov ntev ntawm qhov txuas ntawm ob qhov kawg kom paub meej tias qhov chaw nruab nrab.


Txoj hauj lwm Coupler:Xaub lub tes tsho mus rau thawj lub bar mus rau qhov chaw nres tus pin lossis kos, tom qab ntawd tso lub bar thib ob rau hauv qhov tsis sib haum xeeb.


Tighten Bolts:Siv lub tshuab hluav taws xob los yog pneumatic cuam tshuam, zawm cov bolts ua ntu zus los ntawm qhov chaw sab nraud kom ntseeg tau tias muaj kev sib koom ua ke.

 

Shear Bolt Lub Taub Hau:Txuas ntxiv kom nruj kom txog thaum tag nrho cov hex ntsia liaj qhov rooj taub hau snap tawm ntawm qhov ua ntej -engineered break point. Kev kuaj pom pom pom tseeb tias kev txhim kho kom raug.

 

Zoo & Kev Xeem

 

 

Tensile Failure Mode Test:100% ntawm cov qauv ntau lawm tau kuaj uniaxial nro. Hom tsis ua hauj lwm yuav tsum tshwm sim nyob rau hauv niam txiv rebar sab nraum lub splice cheeb tsam (bar so) es tsis txhob plam los yog lub tes tsho rupture.


Slip Test:Ntsuas qhov seem seem ntawm 0.6 x fy load theem tseem qis dua 0.10 hli, tshaj ACI thiab ISO cov cai.


Cyclic Tension -Compression Test:Txheeb xyuas nyob rau hauv siab -kev nyuaj siab qis- lub voj voog thauj khoom (+/- 0.5 fy rau +0.9 fy, 20 cycles) rau kev siv seismic zone.


Khoom siv Traceability:Ultrasonic tsis yog{0}}kev kuaj kev puas tsuaj (NDT) ntawm raw steel tubing; Cov ntaub ntawv qhia txog kev kho cua sov thiab cov ntaub ntawv pov thawj zeb raw khoom (EN 10204 3.1) txuas rau txhua qhov khoom xa tuaj.

 

Muab & Customization

 

 

Surface Finishes:Plain dub steel, kub-dip galvanized (HDG ib ASTM A153), los yog zinc-nickel alloy plating rau marine ib puag ncig.


Custom Configurations:Kauj Ruam - lub tes tsho hloov pauv, weldable couplers (C-series steel nrog bevel preps for structural steel embeds), thiab subterranean anti-corrosion cap assemblies.


Ntim:Hnyav-lub luag haujlwm ntoo crates lined nrog noo noo- pov thawj VCI corrosion-inhibitor zaj duab xis, steel- strapped rau kev nyab xeeb forklift tuav.


Muaj Peev Xwm Ntau Lawm:120,000 units ib hlis twg ntawm cov qauv metric loj; cov qauv txiav txim xa hauv 5 hnub ua haujlwm.

 

Dab tsi cov neeg yuav khoom yuav tsum muab

 

 

Txhawm rau tau txais cov lus hais ua tiav thiab lub sijhawm ua haujlwm, thov xa:


Rebar Loj & Deformation Profile: Nominal bar txoj kab uas hla (mm lossis US #) thiab tus qauv bar (xws li BS 4449, ASTM A615).


Project Load Requirements:Cov qib tshwj xeeb seismic lossis zoo li qub yuav tsum tau ua (piv txwv li, ACI Hom 2, ISO 15835 Qib B).


Environmental Exposure:Corrosion kuj specifications (dub steel, HDG, electro{0}}galvanized).


Hloov Splices:Cov ntsiab lus ntawm qhov sib txawv bar diameters yog tias yuav tsum muaj kauj ruam -down couplers.


Order Volume & Target Schedule:Tag nrho qhov ntau ntawm ib qhov loj thiab batch xa khoom tseem ceeb.

 

FAQ

 

 

Q: Cov couplers puas tuaj yeem ntsia tau rau ntawm khoov lossis nkhaus rebar?

A: Yog, muab qhov ncaj embedded seem nkag mus rau hauv lub coupler ua tau raws li qhov tsawg kawg nkaus qhov tob cim rau ntawm lub tes tsho.

Q: Cov cuab yeej twg yuav tsum muaj nyob rau ntawm qhov chaw?

A: Txheem coj mus muag cuam tshuam wrenches lossis tes ratchets. Tsis muaj cov khoom siv hydraulic swaging, xov- txiav tshuab, lossis lub tshuab fais fab rau vuam yog xav tau.

Q: Yuav ua li cas cov neeg soj ntsuam paub meej tias qhov tseeb torque tom qab kev teeb tsa?

A: Cov neeg soj ntsuam pom pom tseeb tias txhua lub taub hau shear tau tawg tawm huv ntawm lub tes tsho flange nto. Tsis muaj phau ntawv torque wrench xyuas yog yuav tsum tau.

Q: Cov couplers no puas haum rau epoxy-coated rebar?

A: Yog lawm, tab sis cov txheej txheem epoxy nyob rau hauv qhov txuas txuas txuas ntev yuav tsum tau muab txhuam los yog xaim - txhuam tawm ua ntej kev teeb tsa kom cov lus qhia cov ntsia hlau tawv tuaj yeem tom ncaj qha rau hauv cov hlau hauv qab.

Q: Dab tsi yog qhov ntsuas hluav taws xob tiv thaiv rau cov khoom siv tshuab no?

A: Thaum embedded rau hauv pob zeb, lub coupler tswj kev ncaj ncees sib npaug zos rau lub ntsiab rebar nyob rau hauv lub pob zeb npog hluav taws cov lus qhia (piv txwv li, EN 1992-1-2). Lub tes tsho nthuav tawm tuaj yeem muab nrog hluav taws-retardant txheej qhwv thaum thov.

Q: Lub coupler puas tuaj yeem raug tshem tawm lossis rov siv dua tom qab lub taub hau ntsia hlau txiav?

A: Tsis yog. Cov shear bolts yog ib qho ruaj khov - siv cov khoom sib txuas. Kev sim thim rov qab snapped bolts puas tsuaj rau rebar indentation thiab cuam tshuam cov neeg kho tshuab kev ncaj ncees.

Cim npe nrov: Tuam Tshoj bolted rebar couplers manufacturers, lwm tus neeg, Hoobkas

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