Threaded Fixing Inserts

Threaded Fixing Inserts

Peb tsim threaded fixing inserts tsim los tsim kom muaj zog, reusable internal ntsia hlau threads nyob rau hauv cov ntaub ntawv uas ncaj tapping tsis ua tau los yog ua tsis tau raws li load- bearing yuav tsum.
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Product Overview

 

 

Peb tsim threaded fixing inserts tsim los tsim kom muaj zog, reusable internal ntsia hlau threads nyob rau hauv cov ntaub ntawv uas ncaj tapping tsis ua tau los yog ua tsis tau raws li load- bearing yuav tsum.
Siv thoob plaws cov khoom siv hauv tsheb, cov khoom siv hluav taws xob, cov tshuab ua lag luam, thiab cov khoom siv yas molded, peb cov khoom siv tiv thaiv cov xov stripping, tiv thaiv kev sib hloov / rub- tawm ntawm lub zog, thiab txuas ntxiv cov khoom siv lub neej.
Nrog CNC precision tig thiab tsis siv neeg machining muaj peev xwm, peb muab cov txheej txheem catalog inserts nrog rau kev cai OEM Cheebtsam uas tsim ncaj qha rau cov neeg siv khoom kos duab kos duab, cov ntawv qhia tshwj xeeb, thiab ntim cov cai.

 

Technical Specifications & Peev xwm

 

 

Parameter

Specification & Standard Options

Xov Standards

Metric (M2 txog M12), UNC, UNF, BSP, Tshwj xeeb Pitch (Custom Pitch / Multi- pib)

Xov Tolerance

ISO 2 / 6H (Internal), 6g (External) tus qauv; nruj tolerances thaum thov

Dimensional kam rau ua

Txog li +/- 0.01 hli (+/- 0.0004) ntawm CNC tig nta tseem ceeb

Khoom siv

Brass: C36000 / CuZn39Pb3, Lead -Brass dawb

Stainless hlau: AISI 304 / 316 / 303

Carbon hlau: 1215 / 12L14 (Case Hardened)

Aluminium: 6061-T6 / 2024-T3

Hom kev teeb tsa

Thaum tshav kub kub teeb, Ultrasonic, Nias-Nyob rau hauv, Moulded-In (Pre-set), Self-Tapping

Ua raws li & Zoo

ISO 9001: 2015, RoHS Ua raws, REACH Ua raws, Cov ntaub ntawv xeem (MTRs)

Muaj Peev Xwm Ntau Lawm

Rapid Prototyping (5-10 hnub), Tsawg-Volume Batches, High-Volume Automated Production

 

Technical Advantage

 

 

Ncaj nraim tapping threads rau hauv cov thermoplastics, thermosets, mos hlau, los yog ntoo feem ntau ua rau xov shear, creep, los yog mechanical hnav nyob rau hauv rov qab sib dhos. Threaded inserts daws cov kev txwv cov qauv no los ntawm kev hloov cov tensile thiab rotational loads hla ib tug dav hlau interface.

Cov neeg tsim khoom sib koom ua ke threaded inserts los daws cov teeb meem engineering tshwj xeeb:
Load Distribution:Tshaj tawm kev ntxhov siab thoob plaws thaj tsam loj dua, tiv thaiv cov khoom deformation hauv qis- lub zog substrates.

Serviceability:Ua kom rov ua cov ntsia hlau txuas ntxiv thiab tshem tawm thaum lub sijhawm tu yam tsis muaj kev puas tsuaj hauv xov ncaj ncees.

Vibration Resistance:Cov qauv tshwj xeeb knurling (pob zeb diamond, helical, ncaj) thauj tog rau nkoj lub ntxig tiv thaiv kev sib hloov xoob hauv qab dynamic loads.

 

Daim ntawv thov -Txoj Kev Xaiv Raws Li Kev Qhia

 

 

Txoj Kev Txhim Kho

Target Substrate Khoom

Lub Ntsiab Tseem Ceeb Retention Mechanism

Installation Method Yam ntxwv

Teem caij kub

Thermoplastics (ABS, PC, PA / Nylon)

Thermal flow & re-solidification nyob ib ncig ntawm knurls

Siab rub- tawm tsis kam; Kev ntxhov siab tsawg kawg nkaus ntawm cov phab ntsa yas.

Ultrasonic

Amorphous & Semi -Crystalline Plastics

Localized siab -frequency frictional yaj

Lub sij hawm voj voog ceev ceev; zoo tagnrho rau automated, siab - ntim ntau lawm.

Nias -In

Plastics, Sheet Hlau, Ntoo

Mechanical cuam tshuam / Barb kev koom tes

Txias installation; yuav tsum tsis muaj cov khoom siv hluav taws xob tshwj xeeb / ultrasonic.

Pwm-In

Thermosets, Siab -Txoj Kev Txhaum Txhaum Txhaj Moulded Parts

Sib sib zog nqus undercut & hnyav pob zeb diamond knurling

Siab tshaj rub- tawm thiab torque- tawm lub zog; muab tso ua ntej kaw pwm.

Tus kheej -Tapping

Cov hlau mos, Cam khwb cia hlau, Hardwoods, FRP

Precision txiav threads / Sab nraud threads

Muab kho functionality thiab muaj zog mechanical anchoring nyob rau hauv unthreaded qhov.

 

Hom Threaded Fixing Inserts

 

 

Kub Teem Threaded Inserts
Thaum tshav kub kub txheej inserts yog tsim los rau installation rau hauv thermoplastic qhov chaw tom qab molding. Thaum lub sij hawm installation, ib tug rhuab ntsis hloov thermal zog mus rau lub insert, softening lub puag ncig yas. Raws li cov ntxig ntxig rau hauv txoj hauj lwm, cov khoom siv yaj tau ntws mus rau hauv cov grooves thiab undercuts, solidifying xauv lub ntxig kom ruaj ntseg.

  • Hom Substrates: ABS, Polycarbonate (PC), Nylon (PA6 / PA66), PBT.
  • Qhov Zoo Tshaj Plaws: Tsis tshua muaj kev ntxhov siab nyob ib puag ncig tus thawj coj yas txo qhov kev pheej hmoo ntawm kev ntxhov siab tawg thaum lub sijhawm.

Ultrasonic Threaded Inserts
Ultrasonic inserts siv siab- zaus acoustic vibrations siv los ntawm lub horn (sonotrode). Kev sib txhuam cov cua sov tsim tawm ntawm lub interface instantly melts ib txheej nyias ntawm cov yas, tso cai rau kev teeb tsa sai nrog qhov tseeb qhov tseeb.

  • Hom Substrates: Cov neeg siv khoom siv hluav taws xob hauv tsev, tsheb sab hauv trim, ntsuas vaj huam sib luag.
  • Qhov Zoo Tshaj Plaws: Siab- nrawm nrawm nrawm haum rau ntau- taub hau automated los ua ke hlwb.

Nias -Nyob rau hauv Xov Tooj
Nias-in inserts feature directional barbs, helical knurls, los yog expanding slots uas tuav lub sab hauv phab ntsa ntawm ib tug pre- tsim los yog pre-drilled qhov tsis tas yuav tsum tau cua sov los yog thermal zog.

  • Hom Substrates: Mos aluminium alloys, composite panels, rigid thermoset plastics, ntoo.
  • Qhov Zoo Tshaj Plaws: Cov cuab yeej siv tshuab yooj yim txo cov nqi khoom siv sib dhos tag nrho.

Moulded-In Threaded Inserts
Moulded-nyob rau hauv inserts yog muab tso ncaj qha mus rau cov tub ntxhais pins nyob rau hauv lub txhaj pwm ua ntej resin txhaj. Resin ntws nyob ib ncig ntawm cov yam ntxwv sab nrauv, encapsulating qhov ntxig.

  • Hom Substrates: Cov qauv yas vaj tse, hnyav- lub luag haujlwm hluav taws xob hloov hluav taws xob, lub cav tsheb npog.
  • Qhov Zoo Tshaj Plaws: Muab qhov siab tshaj plaws rub - tawm thiab torque - tawm kev tawm tsam ntawm txhua txoj kev ntxig.

 

Khoom & Nto Kho Specifications

 

 

Cov khoom xaiv txiav txim siab txhua yam muaj zog, tiv thaiv corrosion, hluav taws xob conductivity, thiab tus nqi -effectiveness.
Base hlau

  • Brass (C36000 / CuZn39Pb3): Cov txheej txheem xaiv rau cov ntaub ntawv yas. Muab cov thermal conductivity (zoo tagnrho rau qhov chaw sov), zoo heev machinability, thiab inherent corrosion kuj.
  • Stainless hlau (SUS304 / SUS316 / SUS303): Xaiv rau siab - daim ntawv thov lub zog tensile, marine ib puag ncig, raug tshuaj lom neeg, los yog cov khoom noj khoom haus / qib kho mob uas yuav tsum tau muaj kev sib nqus permeability tsawg.
  • Carbon Steel (1215 / 12L14): Muab tus nqi- siv tau, siab- tawm lub zog rau cov khoom lag luam. Feem ntau cov ntaub ntawv- tawv tawv kom tiv taus siab torque loads.
  • Aluminium (6061-T6): Lub teeb yuag lwm yam (kwv yees . 1/3 qhov hnyav ntawm tooj dag) rau aerospace, drone Cheebtsam, thiab hnyav-rhiab hluav taws xob sib dhos.

 

Surface Finishes & Tiv thaiv txheej

 

 

Nickel plating:Txhim kho qhov hnav tsis kam, tiv thaiv oxidation, thiab muab cov hlau tsis sib xws.

Zinc Plating (Ntshiab / Daj / Dub):Txuj kev tiv thaiv corrosion rau carbon steel Cheebtsam raws li ASTM specifications.

Passivation:Tshem tawm cov hlau tsis muaj hlau los ntawm cov hlau tsis muaj hlau kom ua kom muaj kev tiv thaiv corrosion ib qho ASTM A967 / AMS 2700.

Kev Cai Coatings:Anodizing (rau txhuas), tin plating (rau solderability), thiab kev cai qhuav - zaj duab xis lubricants.

 

Kev cai OEM Inserts Manufacturing Service

 

 

Peb tsim cov khoom tsis yog -tus qauv threaded inserts raws li cov neeg siv khoom engineering specifications, kev cai kam rau ua, thiab cov tswv cuab geometries.
| Customer Inquiry | --> | Engineering Review| --> | CNC Machining & | -->| Tshuaj xyuas & MTRs|(2D / 3D Drawings)|| & DFM Cov Lus Qhia|| Tswj Batch|| (Dimensions/Loads)|

OEM Customization Muaj peev xwm:

  • Custom External Profiles: Pob zeb diamond knurls, ncaj knurls, helical knurls, hex lub cev, sib sib zog nqus undercuts, flange variations.
  • Xov Hloov Hloov: Sab laug- tes xov, qhov muag tsis pom qhov hauv qab, tus kheej - xauv xov, kev cai suab yuav tsum.
  • Kev Txhawb Kev Tsim: Peb pab pawg engineering muab Kev Tshawb Fawb Tsim rau Kev Tsim Kho (DFM) txhawm rau txhim kho kev tsim khoom nrawm thiab nqi tsev yam tsis muaj kev cuam tshuam cov neeg kho tshuab tuav.
  • Daim Ntawv Ceeb Toom Engineering: Xa koj STEP, IGES, lossis PDF kev kos duab kom tau txais DFM kev soj ntsuam thiab hais lus hauv 12 teev ua haujlwm.

 

Cov txheej txheem tsim khoom & Kev Tswj Xyuas Zoo

 

 

Txhawm rau tswj hwm batch-rau-batch sib xws nyob rau hauv siab- ntim ntau lawm, peb cov txheej txheem tswj kom zoo tswj hwm txhua theem tsim khoom:

Raw Material Verification:Cov khoom xaim xaim thiab cov khoom siv bar tau txais kev tshuaj xyuas spectrographic los txheeb xyuas cov tshuaj lom neeg muaj pes tsawg leeg. Cov Ntawv Qhia Txog Cov Khoom Siv (MTRs) tau khaws cia rau ntau qhov kev taug qab.
Precision Machining:CNC multi-axis tsis siv neeg tshuab dhos ua kom nruj kam rau ua rau kev tswj hwm ntawm lub suab sab hauv, sab nraud knurl crests, thiab chamfers.
Hauv -Line Thread Gaugeing:Cov xov sab hauv tau saib xyuas tas li siv GO/NO-GO thread plug gauges raws li ISO/ANSI cov qauv.
Mechanical Retention Testing:Cov qauv ua rau kev puas tsuaj thiab tsis yog -destructible mechanical testing:
Rub -Tshem Lub Zog:Ntsuas axial quab yuam yuav tsum rub lub ntxig los ntawm lub substrate.
Torque-Tom ntej:Ntsuas kev sib hloov quab yuam yuav tsum tau tig lub ntxig rau hauv lub substrate.
Kev soj ntsuam zaum kawg & ntim:Optical sorting machines tshuaj xyuas 100% ntawm qhov loj me rau siab - ntim xaj ua ntej xa tawm - qib ntim ntim ntau.

 

Thawj Daim Ntawv Thov & Kev Lag Luam Kev Pabcuam

 

 

Automotive Kev Lag Luam:Roj teeb vaj huam sib luag vaj huam sib luag, sab hauv dash qauv, yas brackets, hluav taws xob tswj chav tsev (ECU) enclosures.

Electronics & Hluav taws xob:Cov neeg rau zaub mov racks, PCB mounting cov ntsiab lus, lub davhlau ya nyob twg thaiv, cov neeg siv khoom siv tes tuav, lub tsev routers.

Khoom siv:Valve npog, twj tso kua mis vaj tse, pneumatic manifold panels, tswj lub thawv.

Cov khoom siv kho mob & Laboratory:Diagnostic device enclosures, sterilized tivthaiv vaj tse, lub teeb yuag analytical cov cuab yeej.

 

FAQ

 

 

Q: Cov ntaub ntawv dab tsi yuav tsum tau txais kom tau txais cov lus hais rau kev cai ntxig?

A: Thov muab ib daim duab 2D (PDF nrog kev ua siab ntev) lossis 3D CAD cov ntaub ntawv (STEP / IGES), cov khoom siv tshwj xeeb, nto tiav, xav tau xov loj, kwv yees ntim txhua xyoo, thiab cov khoom siv substrate.

Q: Dab tsi xov tolerances koj tswj raws li tus qauv?

A: Tus qauv metric sab hauv xov yog machined rau ISO 2 (6H) kam rau ua. Kev cai pitch tolerances tuaj yeem tuav kom nruj dua li qhov kev thov.

Q: Kuv yuav txiav txim siab seb puas yuav siv cov cua sov teeb lossis ultrasonic installation?

A: Thaum tshav kub kub teeb installation feem ntau nyiam rau kev tsim qauv thiab qis - mus rau - cov khoom nruab nrab vim cov nqi qis dua. Ultrasonic insertion yog nyiam rau automated siab - ntim kab qhov twg lub sij hawm voj voog nyob rau hauv 1 thib ob ib tug insert yuav tsum tau.

Q: Koj puas muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv soj ntsuam?

A: Yog. Cov Ntawv Pov Thawj Xeem Khoom (EN 10204 3.1) thiab Dimensional Inspection Reports yog muab nrog rau txhua qhov ntau lawm raws li kev thov.

Q: Dab tsi yog koj lub sijhawm ua haujlwm rau cov qauv thiab ntau lawm?

A: Prototypes & Custom Samples: 5 mus rau 10 hnub ua haujlwm.
Standard Bulk Production: 2 mus rau 3 lub lis piam nyob ntawm qhov ntim thiab kev kho deg.

Cim npe nrov: Tuam Tshoj threaded fixing inserts manufacturers, lwm tus neeg, Hoobkas

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